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CNC高壓清洗機(jī)助力精密零件高效清洗
來(lái)源:http://appsee.cn/ 時(shí)間: 2025-11-18 瀏覽次數(shù): 0
01什么是CNC高壓清洗機(jī)?Computerized Numerical Control,英文簡(jiǎn)稱CNC,又稱數(shù)控機(jī)床、數(shù)控車床。
What is a CNC high-pressure cleaning machine? Computerized Numerical Control, English abbreviation CNC, also known as CNC machine tool or CNC lathe.
數(shù)控高壓清洗機(jī)是一種結(jié)合了數(shù)控技術(shù)和高壓清洗技術(shù)的設(shè)備。它利用高壓水流對(duì)物體表面進(jìn)行清洗,通過(guò)數(shù)控系統(tǒng)精確控制清洗過(guò)程,實(shí)現(xiàn)高效、精準(zhǔn)的清洗效果。
CNC high-pressure cleaning machine is a device that combines CNC technology and high-pressure cleaning technology. It uses high-pressure water flow to clean the surface of objects, and the cleaning process is precisely controlled by a numerical control system to achieve efficient and accurate cleaning results.
工作時(shí),高壓泵產(chǎn)生的高壓水流通過(guò)噴嘴噴出,而數(shù)控系統(tǒng)則根據(jù)預(yù)設(shè)的清洗程序和參數(shù),控制噴嘴的運(yùn)動(dòng)軌跡、清洗壓力和清洗時(shí)間。
During operation, the high-pressure water flow generated by the high-pressure pump is sprayed out through the nozzle, and the CNC system controls the nozzle's movement trajectory, cleaning pressure, and cleaning time according to the preset cleaning program and parameters.
高壓噴嘴在數(shù)控驅(qū)動(dòng)裝置的驅(qū)動(dòng)下,會(huì)根據(jù)工件的形狀進(jìn)行掃描噴洗、吹水和去毛刺等操作。
Under the drive of the CNC drive device, the high-pressure nozzle will perform scanning, spraying, water blowing, and deburring operations according to the shape of the workpiece.
清洗壓力實(shí)現(xiàn)智能調(diào)節(jié),開(kāi)展表面清洗時(shí),壓力調(diào)低,確保對(duì)工件不會(huì)造成損傷。清除內(nèi)孔毛刺時(shí),快速輸出高壓,具有良好、穩(wěn)定的柔性加工能力。
Intelligent adjustment of cleaning pressure is achieved, and the pressure is lowered during surface cleaning to ensure that the workpiece is not damaged. When removing burrs from the inner hole, it quickly outputs high pressure and has good and stable flexible processing capabilities.
系統(tǒng)可以監(jiān)測(cè)清洗過(guò)程中的水溫、壓力、流量等參數(shù),以利用歷史數(shù)據(jù)和用戶反饋來(lái)優(yōu)化清洗程序。02系統(tǒng)組成數(shù)控高壓清洗機(jī)主要由:三維數(shù)控、高壓泵、噴嘴、過(guò)濾、除油、溫控、排霧、自動(dòng)潤(rùn)滑及電氣控制系統(tǒng)等組成。
The system can monitor parameters such as water temperature, pressure, and flow rate during the cleaning process to optimize the cleaning program using historical data and user feedback. The CNC high-pressure cleaning machine is mainly composed of 3D CNC, high-pressure pump, nozzle, filtration, oil removal, temperature control, mist removal, automatic lubrication, and electrical control system.
三維數(shù)控系統(tǒng)位于設(shè)備外部,通過(guò)伸縮密封罩隔離水霧,保護(hù)數(shù)控運(yùn)動(dòng)系統(tǒng),便于保養(yǎng)。
The 3D CNC system is located outside the equipment and is isolated from water mist by a retractable sealing cover to protect the CNC motion system and facilitate maintenance.
該系統(tǒng)主要由XYZ三個(gè)方向的伺服電機(jī)及旋轉(zhuǎn)軸驅(qū)動(dòng)伺服電機(jī)、供液清洗軸、高壓旋轉(zhuǎn)接頭、清洗噴嘴、直線導(dǎo)軌等組成。?03適用范圍適用于高精密零部件清洗、去毛刺,對(duì)工件表面和內(nèi)部結(jié)構(gòu)進(jìn)行全面徹底的清洗,以滿足生產(chǎn)嚴(yán)格的清潔度要求。
The system is mainly composed of servo motors in XYZ directions and servo motors driven by rotating axes, liquid supply cleaning axis, high-pressure rotating joint, cleaning nozzle, linear guide rail, etc.? 03 Scope of application: Suitable for cleaning and deburring high-precision components, comprehensively and thoroughly cleaning the surface and internal structure of workpieces to meet strict cleanliness requirements in production.
清洗適用范圍,包括但不限于:發(fā)動(dòng)機(jī)缸體缸蓋、變速箱、墊圈式閥體、液壓閥、ABS制動(dòng)工件、曲軸/凸輪軸墊圈清洗等。04去毛刺各種精密部件在進(jìn)行機(jī)械加工后,會(huì)在部件的盲孔、斜孔、精密面等殘留毛刺、切屑等,如不進(jìn)行清除,會(huì)導(dǎo)致機(jī)械無(wú)法達(dá)到所需要的精度。
The scope of cleaning application includes but is not limited to: engine cylinder block and cylinder head, transmission, gasket type valve body, hydraulic valve, ABS brake workpiece, crankshaft/camshaft gasket cleaning, etc. After mechanical processing, various precision components may have residual burrs, chips, etc. on blind holes, inclined holes, precision surfaces, etc. If not removed, it will cause the machinery to fail to achieve the required accuracy.
對(duì)批量生產(chǎn)的零件,數(shù)控系統(tǒng)可預(yù)置零件的形狀參數(shù),實(shí)現(xiàn)對(duì)零件的孔、死角等關(guān)鍵位置進(jìn)行定位清洗、吹水、去毛刺。
For mass-produced parts, the CNC system can preset the shape parameters of the parts, enabling positioning, cleaning, water blowing, and deburring of key positions such as holes and dead corners.
對(duì)于形狀復(fù)雜的零件和模具,尤其能展現(xiàn)其高效性,清洗和去毛刺的效果尤為顯著。05高效噴嘴數(shù)控高壓清洗機(jī)的性能受噴嘴設(shè)計(jì)和清洗技術(shù)參數(shù)影響。高效能噴嘴能產(chǎn)生更強(qiáng)、更集中的水流,提高清洗效率。
For parts and molds with complex shapes, their efficiency can be demonstrated, and the cleaning and deburring effects are particularly significant. The performance of the 05 high-efficiency nozzle CNC high-pressure cleaning machine is affected by nozzle design and cleaning technology parameters. High efficiency nozzles can generate stronger and more concentrated water flow, improving cleaning efficiency.
通過(guò) CNC 精準(zhǔn)定位,從噴嘴噴射出的高壓水射流(最大清洗壓力60MPa),可以去除交叉深孔、螺孔中的碎屑、毛刺。
Through CNC precise positioning, the high-pressure water jet (maximum cleaning pressure of 60MPa) sprayed from the nozzle can remove debris and burrs in cross deep holes and screw holes.
高速旋轉(zhuǎn)的主軸(Max 1000 R.P.M)配合平面噴嘴,可對(duì)工件表面進(jìn)行快速的覆蓋式清洗。
The high-speed rotating spindle (Max 1000 R.P.M) combined with a flat nozzle can quickly cover and clean the surface of the workpiece.
深孔噴嘴,可對(duì)工件深孔清洗進(jìn)行旋弧掃描清洗。
Deep hole nozzle can perform rotary arc scanning cleaning for deep hole cleaning of workpieces.
萬(wàn)能噴嘴,可精準(zhǔn)清洗零件外側(cè)的清洗要素。06上料下料除人工上下料方式以外,還可配置上下料裝置及全自動(dòng)工裝夾具。多種上料方式可選,包括機(jī)器人正面、機(jī)動(dòng)輥道輸送側(cè)面及龍門架頂部上料。07零件干燥可通過(guò)壓縮空氣吹水干燥零件或選配真空干燥系統(tǒng)實(shí)現(xiàn)零件完全干燥。08節(jié)能環(huán)保與低噪音在環(huán)保和節(jié)能方面,數(shù)控高壓清洗機(jī)可以通過(guò)優(yōu)化清洗程序來(lái)降低能耗和減少水資源使用。
Universal nozzle, capable of accurately cleaning the cleaning elements on the outer side of parts. In addition to manual loading and unloading methods, loading and unloading devices and fully automatic fixtures can also be configured for 06 loading and unloading. Multiple feeding methods are available, including robot front, motorized roller conveyor side, and gantry top feeding. The drying of 07 parts can be achieved by blowing compressed air and water to dry the parts, or by selecting a vacuum drying system to achieve complete drying of the parts. In terms of energy conservation and energy efficiency, CNC high-pressure cleaning machines can reduce energy consumption and water resource usage by optimizing the cleaning program.
系統(tǒng)自帶水循環(huán)系統(tǒng),標(biāo)配三級(jí)過(guò)濾系統(tǒng)(過(guò)濾精度5μm)、油水分離器、磁性過(guò)濾器等。
The system comes with a built-in water circulation system and comes standard with a three-stage filtration system (with a filtration accuracy of 5 μ m), oil-water separator, magnetic filter, etc.
清洗室采用不銹鋼防水設(shè)計(jì),外罩采用雙層密封,隔音效果好。09方案定制定制服務(wù):數(shù)控高壓清洗機(jī)、機(jī)器人去毛刺機(jī)、自動(dòng)化清洗設(shè)備研發(fā)制造。
The cleaning room adopts stainless steel waterproof design, and the outer cover adopts double-layer sealing, with good sound insulation effect. Customized services for 09 solutions: research and manufacturing of CNC high-pressure cleaning machines, robot deburring machines, and automated cleaning equipment.
為滿足客戶在產(chǎn)品的機(jī)械加工、裝配等環(huán)節(jié)對(duì)于產(chǎn)品清潔度、顆粒度、質(zhì)量等方面的需求,無(wú)論是中小型精密零件,還是大型工件或復(fù)雜的工件,依據(jù)客戶產(chǎn)量的高低、生產(chǎn)節(jié)拍,水威提供專業(yè)的定制服務(wù)。
To meet customers' needs for product cleanliness, particle size, quality, and other aspects in mechanical processing, assembly, and other processes, whether it is small and medium-sized precision parts, large workpieces, or complex workpieces, Shuiwei provides professional customized services based on customers' production volume and pace.
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This article is a friendly contribution from CNC high-pressure cleaning machine For more related knowledge, please click http://appsee.cn/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.
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